Ryertex is a family of high-performance, fiber-reinforced plastic composites used for electrical insulation and wear applications, especially where high speeds, heavy loads, and extreme temperatures are present. Ryertex has demonstrated proven performance in industries like aerospace, aluminum and steel mills, copper processing, mining, military, and oil and gas. Its versatility also makes it a critical material in power generation and distribution facilities where durable, heat-resistant components are essential.
Ryertex Properties
Since the 1930s, Ryertex has rapidly gained recognition as a trusted material that can replace metal in certain industrial applications. It met an immediate need in World War II when demand for non-metallic components surged. Today, it continues to provide exceptional performance in even the toughest environments.
Ryertex FR4
One of the most popular Ryertex grades is FR4, a flame-retardant laminate known for its robust mechanical strength and superior thermal properties. This grade maintains excellent performance even under extreme conditions, making it a preferred choice for components like wear plates and fiber bearings. At WS Hampshire, we offer custom-fabricated Ryertex FR4 solutions such as bushings, bearings, and more, tailored to meet your specific needs.
Ryertex G10 and G11
For more demanding applications, Ryertex G10 and Ryertex G11 are excellent choices. Ryertex G10 is a fiberglass-reinforced laminate with epoxy resin that offers exceptional electrical insulation, heat resistance, and mechanical strength. Ryertex G11 provides enhanced thermal stability at higher temperatures, making it ideal for environments where standard materials would fail. These materials are often used in data centers, cutting-edge technologies like fusion energy, and renewable energy systems such as solar and wind.
Ryertex G10 and G11 materials offer:
- High dielectric strength. It guarantees reliable electrical insulation in high-voltage settings.
- Superior mechanical strength. This maintains structural integrity over time.
- Heat and flame resistance. G10 handles up to 130 °C, and G11 withstands temperatures up to 180 °C.
- Chemical and moisture resistance. It ensures longevity in harsh environmental conditions.
- Low thermal expansion. The material maintains dimensional stability even under fluctuating temperatures.
Ryertex Applications in PowerGen Facilities
A review of key Ryertex applications reveals why the material is vital to the power generation sector. Due to its excellent mechanical and electrical properties, Ryertex is the go-to material for components that must withstand tough conditions, providing the durability and performance that powergen facilities rely on.
Cooling System Components
Ryertex improves both air-cooled and liquid cooling systems, particularly in components that must withstand high temperatures without compromising performance. Its heat-resistant properties make Ryertex an excellent choice for these critical parts.
Wear Components
Ryertex is commonly used in components like fiber bearings and wear plates in powergen facilities where high speeds, heavy loads, and temperatures can break down traditional materials. It’s a viable alternative to metal, and it reduces the need for lubrication, guaranteeing consistent operation in challenging environments.
Metal Replacement
Ryertex serves as a replacement for metal in certain applications, particularly when lubrication is hard to maintain or when a lighter material is needed. Its winning combination of strength, durability, and low friction makes Ryertex a valuable choice for many industrial components.
Bearings and Bushings
Ryertex offers low-friction solutions in even the most demanding conditions, so it’s commonly used in plain and sleeve bearings. It performs well under stress and high heat, making it a reliable material for these important components in powergen facilities.
Partner with WS Hampshire for Your Ryertex Needs
WS Hampshire is a trusted provider of custom Ryertex solutions for power facilities and beyond. With an extensive background dating back to the 1890s, we specialize in the engineering and fabrication of high-quality, non-metallic components that replace traditional metals in heavy-duty environments. Our expertise allows us to deliver custom bearings, bushings, wear pads, and other components that boost performance, reduce assembly weight, and lower operating costs.
To learn more about how our Ryertex solutions can enhance your operations or to inquire about custom components, contact us today.