Part Fabrication of Flexible Electrical Insulation for Electronic Devices

Part Fabrication of Flexible Electrical Insulation for Electronic Devices
Part Fabrication of Flexible Electrical Insulation for Electronic Devices
Part Fabrication of Flexible Electrical Insulation for Electronic Devices
Part Fabrication of Flexible Electrical Insulation for Electronic Devices

W.S. Hampshire, Inc. has decades of experience not just as a supplier of flexible films, but also as a leading provider of rotary die cutting and slitting services that provide our customers with the exact products needed for their production line. We manufactured the custom flexible insulation products pictured here for use in electronic devices.

Utilizing DMD 100 electrical insulation paper roll, chosen for its high temperature endurance and long term durability, we cut 1.77" wide insulators in lengths from 2.25" to 10.86". We also supplied 20" diameter rolls of 0.709" thick high-integrity Nomex-Mylar insulation. The advanced controls on our slitting machinery and rotary presses enabled us to rapidly and repeatably produce a high volume of die cut parts and slit rolls, all accurate to within ± 0.005" tolerances.

This combination of products provides a high quality shielding solution, and they were manufactured with the precise dimensions to match the geometries of the stator slot. To learn more about this project, or how our flexible film fabrication services can benefit your next application, contact us today.

Request Information

Highlights of Part Fabrication of Flexible Electrical Insulation

Capabilities Applied/Processes
Primary:
Coil Cutting
Rotary Die Cutting
Slitting
Secondary:
Cuffing
Rerolling
Equipment Used to Manufacture Part
Dusenbury 48" Max Slit Machine, Rotary Press 10", Ruff Slitter 20" Gang/Razor
Overall Part Dimensions
Insulator:
Length: 2.25" - 10.86"
Width: 1.77"
Insulation:
Roll Diameter: 20"
Thickness/Width: 0.709"
Tightest Tolerances
± 0.005"
Material Used
DMD 100 Electrical Insulation Paper Roll
Nomex-Mylar Insulation
In process testing/inspection performed
Dimensional Inspection, Visual Inspection
Industry for Use
Electrical
Volume
10,500
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
Insulator - Stator Slot
Insulation - Wedge

View Our Portfolio